Understanding Plug Compatibility: Why Standardization Matters for Hybrid TRUs

As more fleets adopt electric standby for refrigerated trailers, one of the most important (and most overlooked) considerations is plug compatibility. The type of inlet on a TRU determines what it can safely plug into, what power it can accept, and whether it will work reliably across a mixed fleet.

Confusion often arises because containers, trailers, and box trucks all use different connection configurations, and not all connectors are interchangeable. Standardization is what keeps operations safe, efficient, and compliant, especially as electrification accelerates across the cold chain.

This guide breaks down the differences, what standardization actually means, and how operators can avoid costly compatibility issues.

Why Plug Compatibility Matters for eTRUs

Electric transport refrigeration units (eTRUs) rely on a dedicated power inlet that must match the electrical configuration of the equipment providing shore power.  When an unstandardized or unrecognized connection type is used, facilities can risk:

  • Unsafe electrical connections
  • Incorrect grounding or phase alignment
  • Equipment that cannot be powered
  • Higher installation and maintenance costs, specially with expensive proprietary equipment
  • Increased downtime

Standardization ensures that eTRUs across different makes and models can be powered safely and consistently.

Why Different Refrigerated Equipment Uses Different Plugs

This occurs when a trailer first connects to shore power and must pull the temperature of the trailer down to the required temp.
Although refrigerated containers, box trucks, and trailer TRUs all rely on electric power, they do not use the same connector. Each type of equipment is designed with its own electrical configuration, ensuring it can only be connected to the appropriate power source.

This matters because it prevents equipment from being plugged into a circuit with the wrong voltage, amp, or configuration.

Refrigerated Containers

Containers use IEC 60309 connectors, but with different ratings and configurations than trailer TRUs. Even if they look similar, they are not compatible, which prevents incorrect use.

Box Trucks

Many box trucks operate on 50A, 240V systems. These require their own dedicated infrastructure or a specialized unit that can deliver both 480V and 240V, but typically cannot connect to the receptacles used for trailer electric standby.

These differences are intentional. They help keep equipment protected and ensure that only properly matched systems are connected.

Avoiding Proprietary Plug Systems

OncWhile standardized IEC connectors support consistent, cross-fleet compatibility, some systems use proprietary multi-pin connectors, including 6-pin variations. These require specialized parts, limit compatibility, and increase long-term cost compared to standardized configurations.

Choosing non-proprietary connectors keeps operations flexible and supports mixed fleets without tying facilities to a single supplier or hardware ecosystem.

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OEM compatibility, and electrification planning?

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How ESL Supports Standardized, Non-Proprietary Operation

ESL’s eTRUconnect® system is built around the standard IEC 60309 trailer connector, ensuring compatibility with electric-standby-equipped TRUs across major OEMs.

Key advantages include:

  • Universal TRU compatibility using standardized IEC connectors
  • Safety-interlocked design that cuts power during disconnect
  • Integrated branch-circuit protection for safe operation
  • Durable, outdoor-rated construction for harsh yard environments
  • Dual drive-off protection to prevent equipment damage

This standardized, non-proprietary approach ensures facilities can electrify confidently and support mixed fleets without costly customization.

Planning eTRU Shore Power Infrastructure With Compatibility in Mind

Not every trailer operates at peak load simultaneously. Most facilities see a predictable mix:

Choosing standardized IEC trailer connectors provides clear benefits when expanding or upgrading electric standby infrastructure:

  1. Cross-Fleet Flexibility
    Any trailer with a standard IEC inlet can connect to any compatible position.
  2. Operational Simplicity
    A single connector type reduces training needs and minimizes operator errors.
  3. Lower Total Cost of Ownership
    Standard parts minimize long-term maintenance and replacement costs.
  4. Future-Ready Design
    As fleets evolve, standardized connectors ensure new equipment remains compatible.

Why Standardization Is the Smartest Path Forward

Standardizing around IEC 60309 connectors provides a safe, scalable foundation for electric TRU adoption. Using a widely supported, non-proprietary connection system gives facilities the flexibility to support mixed fleets, adapt as equipment evolves, and protect their infrastructure investment.

Whether electrifying a few positions or an entire yard, standardization keeps operations reliable and future-ready.

Ready to Simplify Electrification for Your Fleet?

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eTRU Power Requirements Explained: How Much Energy Does an Electric Reefer Use?

Electrifying refrigerated trailers is one of the most effective ways facilities can reduce diesel consumption, cut emissions, reduce maintenance, and meet ongoing compliance requirements. Before investing in electrification, facilities need to understand how much power an eTRU uses, what it means for operating costs, and how those requirements impact ROI.

This article breaks down real-world eTRU power needs, what facilities should expect across common operating conditions, and how to plan electrical capacity that supports both today’s fleets and the next generation of refrigerated trailers.

How Much Power Does an eTRU Use?

Electric TRUs draw different amounts of power depending on whether they’re actively cooling down a trailer or maintaining its temperature. These modes directly influence how yards, warehouses, and distribution centers plan electrical capacity.

Pulling Down Temperature (Heavy Load)

This occurs when a trailer first connects to shore power and must pull the temperature of the trailer down to the required temp.

Typical power demand:

  • 15 to 17 kW
  • Duration: 45 to 60 minutes per cycle

This is the peak load a facility should account for when designing electrical capacity.

 Maintaining Temperature (Light Load)

Once a trailer reaches its target temperature, it enters a steady operating mode that represents the majority of TRU runtime.

Typical power demand:

  • 8 to 12 kW
  • Represents 80 to 90 percent of operating hours

This range is the most important for planning continuous load availability.

How eTRU Power Use Compares to Diesel TRUs

Understanding energy demand is only part of the equation. Many facilities also want to know how electric standby compares directly to diesel operation.

Here’s what changes when a TRU runs on electricity instead of diesel:

✔ No fuel burn during idle

A diesel TRU typically consumes close to a gallon of fuel per hour while maintaining temperature. Electric standby removes that consumption entirely.

✔ Lower operating cost per hour

Electricity is consistently less expensive than diesel across most commercial markets, leading to significantly lower hourly operating costs.

✔ Less engine wear

Reduced idling helps extend engine life and cut maintenance costs by reducing run hours.

✔ Cleaner and quieter operation

Electric standby eliminates diesel exhaust and reduces noise, improving working conditions and community impact.

See How Much Your Facility Can Save With Electric Standby

Run the numbers for your operation and compare diesel costs to electric power.

Why These Power Levels Matter for Infrastructure Planning

Not every trailer operates at peak load simultaneously. Most facilities see a predictable mix:

  • A few trailers in temperature pull-down
  • The majority maintaining temperature
  • Several unplugged, staging, or moving

Understanding this natural diversity helps avoid oversizing or undersizing electrical systems and ensures consistent power availability without unnecessary cost.

Circuit and Power Requirements for eTRUconnect

Electric standby systems rely on clean, consistent power delivery, and that’s exactly what eTRUconnect is designed to support. The system integrates the key electrical requirements needed for reliable TRU operation, including:

  • 480VAC service to provide power to TRU’s
  • 30 A branch circuits sized specifically for electric standby
  • Built-in branch circuit protection for safe, compliant operation
  • Safety-interlocked connectors that automatically cut power during disconnect

These design elements help ensure safe operation, protect equipment, and provide the dependable power TRUs need during both pull-down and temperature maintenance.

How to Estimate Your Yard’s Power Needs

Facilities can get a clear picture of required electrical capacity with a simple three-step approach:

  1. Count Your Connection Points
    Include docks, yard positions, and any planned expansion areas.

  2. Estimate How Trailers Typically Operate
    Most sites have a mix:  some pull-down, some maintain temperature, and some are unplugged or staging. Determine your general mix.

  3. Apply the Expected Power Ranges
    • Pull-down: 15–17 kW
    • Maintain: 8–12 kW

This gives a realistic view of both peak demand and everyday continuous load. Leaving extra capacity helps accommodate fleet growth and future electric TRU technology.

Future Proofing: Planning for What Comes Next

Today’s electric standby TRUs operate within predictable power ranges, but the next generation of battery-electric TRUs will require more capacity, new connector types, and smarter power management. Preparing for these shifts now can help facilities avoid costly retrofits later.

Looking ahead, operations should expect:

  • Higher AC power needs
  • More diverse charging and connector standards
  • Increased demand for monitoring and load management
  • Greater emphasis on scalable infrastructure

Building electrical systems with future capacity in mind allows facilities to transition smoothly as technology evolves, regulations tighten, and more electric-powered equipment enters the market. Electrification is accelerating across the cold chain, and yards that plan ahead will be positioned to support both today’s eTRUs and the fully electric fleets of tomorrow.

Ready to Plan Electrification for Your Facility?

Our team can help you evaluate power needs, infrastructure requirements, and long term growth planning.

New Product Announcement – eTRUconnect­™

Truck-trailer shore power

We are pleased to announce the newest addition to our product solutions, Truck-Trailer Shore Power. ESL’s eTRUconnect™ provides safe utility shore power to electric or hybrid refrigerated units on truck trailers, eliminating emissions while loading/unloading or idle. Connecting electric or hybrid refrigerated units to shore power eliminates the need of running on board diesel generators/engines to keep the cargo within the optimal temperature range. This results in significant savings attributed to much lower electric energy cost. eTRUconnect’s, safe and simple connection and disconnection procedure allows truck drivers to use the system while minimizing the risk of injury. ESL’s eTRUconnect is the ideal solution for distribution centers, warehouses and truck stops. Learn more about eTRUconnect here!