Keeping Mission-Critical Water Facilities Powered During Utility Outages

Erika Thorson

When a utility outage occurs, most people think first about lights going out or businesses shutting their doors. For water and wastewater utilities, however, the stakes are far higher. Pumps must stay online to protect public health, prevent environmental damage, and maintain regulatory compliance.

That’s why resilient backup power systems, and the ability to test and deploy them reliably, are essential for mission-critical infrastructure.

The Hidden Risk: Untested Backup Generators

Many water utilities rely on permanent standby generators paired with automatic transfer switches. But after major storms, utilities have repeatedly discovered that backup generators failed simply because they were never properly tested under load.

As generator testing requirements have become more stringent, utilities need safer and more efficient ways to perform routine load-bank testing without disrupting operations or increasing risk to personnel.

Simplifying Generator Load Bank Testing for Critical Infrastructure

ESL Power Systems developed the TripleSwitch® specifically to address this challenge in water and wastewater facilities.

Designed as a manual load-bank testing and portable generator docking station, the TripleSwitch integrates seamlessly with permanent standby generators and existing automatic transfer switches. This allows utilities to perform required load-bank testing (often on a monthly basis) without stripping cables, re-terminating connections, or exposing personnel to unnecessary risk.

At its core, the TripleSwitch is a three-way transfer switch that uses three interlocked disconnects to safely isolate standby generator circuits during Critical Operation Power Systems (COPS) load-bank testing. Cam-type connections allow operators to quickly connect a load bank and run tests efficiently, eliminating repetitive and error-prone manual reconnections.

Beyond testing, the TripleSwitch also doubles as a manual transfer switch, providing a safe and rapid method for connecting a portable generator if redundant backup power is ever required. The result is higher confidence that generators will perform as intended during an emergency—because they’ve been proven under real load conditions.

Why Regular Testing Matters More Than Ever

Codes and regulations vary by jurisdiction, but the intent is universal: if a facility depends on a backup generator, there must be a reasonable expectation that it will work during an emergency. Increasingly, authorities are requiring documented testing to validate that expectation.

Routine load-bank testing doesn’t just satisfy regulatory requirements, it protects communities. When utilities can verify generator performance in advance, they avoid discovering failures in the middle of a crisis.

Extending Resilience to Remote Pump Stations

While central treatment plants are a top priority, many utilities also operate remote pump stations, lift stations, and bypass locations that are just as critical to system reliability. These sites often don’t justify permanent standby generators, yet they still need a fast, safe way to restore power during an outage.

For these applications, ESL Power Systems offers the StormSwitch®, a manual transfer switch designed to make portable generator connection simple and economical.

StormSwitch units are commonly installed at remote locations where pumps are essential to operations but permanent generators are not in place. When an outage occurs, utilities can rely on a pre-arranged generator vendor to deliver portable generators directly to the site. Because the StormSwitch is already installed, the generator can be connected and started quickly—often without requiring utility personnel to be dispatched.

This approach reduces response time, labor demands, and operational risk, while still ensuring continuity of service.

Built for Critical Infrastructure Reliability

Unexpected events are no longer rare—and power outages remain one of the biggest threats to water and wastewater operations. Effective contingency plans for unexpected events give utilities the ability to respond quickly and confidently.

By pairing reliable generator systems with purpose-built connection and testing solutions, utilities can reduce risk, protect public health, and maintain service continuity when it matters most.

Be Ready Before the Next Outage
Contingency plans for unexpected events start with reliable power connections. Talk with with an ESL Power Systems representative about generator testing and emergency power solutions designed for mission-critical water and wastewater infrastructure.

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Source:
Adapted from “Keeping the Pumps Running When the Lights Go Out” by William Atkinson, Water Efficiency, June 2015.

Understanding Plug Compatibility: Why Standardization Matters for Hybrid TRUs

Erika Thorson

As more fleets adopt electric standby for refrigerated trailers, one of the most important (and most overlooked) considerations is plug compatibility. The type of inlet on a TRU determines what it can safely plug into, what power it can accept, and whether it will work reliably across a mixed fleet.

Confusion often arises because containers, trailers, and box trucks all use different connection configurations, and not all connectors are interchangeable. Standardization is what keeps operations safe, efficient, and compliant, especially as electrification accelerates across the cold chain.

This guide breaks down the differences, what standardization actually means, and how operators can avoid costly compatibility issues.

Why Plug Compatibility Matters for eTRUs

Electric transport refrigeration units (eTRUs) rely on a dedicated power inlet that must match the electrical configuration of the equipment providing shore power.  When an unstandardized or unrecognized connection type is used, facilities can risk:

  • Unsafe electrical connections
  • Incorrect grounding or phase alignment
  • Equipment that cannot be powered
  • Higher installation and maintenance costs, specially with expensive proprietary equipment
  • Increased downtime

Standardization ensures that eTRUs across different makes and models can be powered safely and consistently.

Why Different Refrigerated Equipment Uses Different Plugs

This occurs when a trailer first connects to shore power and must pull the temperature of the trailer down to the required temp.
Although refrigerated containers, box trucks, and trailer TRUs all rely on electric power, they do not use the same connector. Each type of equipment is designed with its own electrical configuration, ensuring it can only be connected to the appropriate power source.

This matters because it prevents equipment from being plugged into a circuit with the wrong voltage, amp, or configuration.

Refrigerated Containers

Containers use IEC 60309 connectors, but with different ratings and configurations than trailer TRUs. Even if they look similar, they are not compatible, which prevents incorrect use.

Box Trucks

Many box trucks operate on 50A, 240V systems. These require their own dedicated infrastructure or a specialized unit that can deliver both 480V and 240V, but typically cannot connect to the receptacles used for trailer electric standby.

These differences are intentional. They help keep equipment protected and ensure that only properly matched systems are connected.

Avoiding Proprietary Plug Systems

OncWhile standardized IEC connectors support consistent, cross-fleet compatibility, some systems use proprietary multi-pin connectors, including 6-pin variations. These require specialized parts, limit compatibility, and increase long-term cost compared to standardized configurations.

Choosing non-proprietary connectors keeps operations flexible and supports mixed fleets without tying facilities to a single supplier or hardware ecosystem.

Want a deeper technical look at plug types,
OEM compatibility, and electrification planning?

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How ESL Supports Standardized, Non-Proprietary Operation

ESL’s eTRUconnect® system is built around the standard IEC 60309 trailer connector, ensuring compatibility with electric-standby-equipped TRUs across major OEMs.

Key advantages include:

  • Universal TRU compatibility using standardized IEC connectors
  • Safety-interlocked design that cuts power during disconnect
  • Integrated branch-circuit protection for safe operation
  • Durable, outdoor-rated construction for harsh yard environments
  • Dual drive-off protection to prevent equipment damage

This standardized, non-proprietary approach ensures facilities can electrify confidently and support mixed fleets without costly customization.

Planning eTRU Shore Power Infrastructure With Compatibility in Mind

Not every trailer operates at peak load simultaneously. Most facilities see a predictable mix:

Choosing standardized IEC trailer connectors provides clear benefits when expanding or upgrading electric standby infrastructure:

  1. Cross-Fleet Flexibility
    Any trailer with a standard IEC inlet can connect to any compatible position.
  2. Operational Simplicity
    A single connector type reduces training needs and minimizes operator errors.
  3. Lower Total Cost of Ownership
    Standard parts minimize long-term maintenance and replacement costs.
  4. Future-Ready Design
    As fleets evolve, standardized connectors ensure new equipment remains compatible.

Why Standardization Is the Smartest Path Forward

Standardizing around IEC 60309 connectors provides a safe, scalable foundation for electric TRU adoption. Using a widely supported, non-proprietary connection system gives facilities the flexibility to support mixed fleets, adapt as equipment evolves, and protect their infrastructure investment.

Whether electrifying a few positions or an entire yard, standardization keeps operations reliable and future-ready.

Ready to Simplify Electrification for Your Fleet?

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eTRU Power Requirements Explained: How Much Energy Does an Electric Reefer Use?

Erika Thorson

Electrifying refrigerated trailers is one of the most effective ways facilities can reduce diesel consumption, cut emissions, reduce maintenance, and meet ongoing compliance requirements. Before investing in electrification, facilities need to understand how much power an eTRU uses, what it means for operating costs, and how those requirements impact ROI.

This article breaks down real-world eTRU power needs, what facilities should expect across common operating conditions, and how to plan electrical capacity that supports both today’s fleets and the next generation of refrigerated trailers.

How Much Power Does an eTRU Use?

Electric TRUs draw different amounts of power depending on whether they’re actively cooling down a trailer or maintaining its temperature. These modes directly influence how yards, warehouses, and distribution centers plan electrical capacity.

Pulling Down Temperature (Heavy Load)

This occurs when a trailer first connects to shore power and must pull the temperature of the trailer down to the required temp.

Typical power demand:

  • 15 to 17 kW
  • Duration: 45 to 60 minutes per cycle

This is the peak load a facility should account for when designing electrical capacity.

 Maintaining Temperature (Light Load)

Once a trailer reaches its target temperature, it enters a steady operating mode that represents the majority of TRU runtime.

Typical power demand:

  • 8 to 12 kW
  • Represents 80 to 90 percent of operating hours

This range is the most important for planning continuous load availability.

How eTRU Power Use Compares to Diesel TRUs

Understanding energy demand is only part of the equation. Many facilities also want to know how electric standby compares directly to diesel operation.

Here’s what changes when a TRU runs on electricity instead of diesel:

✔ No fuel burn during idle

A diesel TRU typically consumes close to a gallon of fuel per hour while maintaining temperature. Electric standby removes that consumption entirely.

✔ Lower operating cost per hour

Electricity is consistently less expensive than diesel across most commercial markets, leading to significantly lower hourly operating costs.

✔ Less engine wear

Reduced idling helps extend engine life and cut maintenance costs by reducing run hours.

✔ Cleaner and quieter operation

Electric standby eliminates diesel exhaust and reduces noise, improving working conditions and community impact.

See How Much Your Facility Can Save With Electric Standby

Run the numbers for your operation and compare diesel costs to electric power.

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Why These Power Levels Matter for Infrastructure Planning

Not every trailer operates at peak load simultaneously. Most facilities see a predictable mix:

  • A few trailers in temperature pull-down
  • The majority maintaining temperature
  • Several unplugged, staging, or moving

Understanding this natural diversity helps avoid oversizing or undersizing electrical systems and ensures consistent power availability without unnecessary cost.

Circuit and Power Requirements for eTRUconnect

Electric standby systems rely on clean, consistent power delivery, and that’s exactly what eTRUconnect is designed to support. The system integrates the key electrical requirements needed for reliable TRU operation, including:

  • 480VAC service to provide power to TRU’s
  • 30 A branch circuits sized specifically for electric standby
  • Built-in branch circuit protection for safe, compliant operation
  • Safety-interlocked connectors that automatically cut power during disconnect

These design elements help ensure safe operation, protect equipment, and provide the dependable power TRUs need during both pull-down and temperature maintenance.

How to Estimate Your Yard’s Power Needs

Facilities can get a clear picture of required electrical capacity with a simple three-step approach:

  1. Count Your Connection Points
     Include docks, yard positions, and any planned expansion areas.

  2. Estimate How Trailers Typically Operate
    Most sites have a mix:  some pull-down, some maintain temperature, and some are unplugged or staging. Determine your general mix.

  3. Apply the Expected Power Ranges
    • Pull-down: 15–17 kW
    • Maintain: 8–12 kW

This gives a realistic view of both peak demand and everyday continuous load. Leaving extra capacity helps accommodate fleet growth and future electric TRU technology.

Future Proofing: Planning for What Comes Next

Today’s electric standby TRUs operate within predictable power ranges, but the next generation of battery-electric TRUs will require more capacity, new connector types, and smarter power management. Preparing for these shifts now can help facilities avoid costly retrofits later.

Looking ahead, operations should expect:

  • Higher AC power needs
  • More diverse charging and connector standards
  • Increased demand for monitoring and load management
  • Greater emphasis on scalable infrastructure

Building electrical systems with future capacity in mind allows facilities to transition smoothly as technology evolves, regulations tighten, and more electric-powered equipment enters the market. Electrification is accelerating across the cold chain, and yards that plan ahead will be positioned to support both today’s eTRUs and the fully electric fleets of tomorrow.

Ready to Plan Electrification for Your Facility?

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What Is eTRU and How Does It Support Cleaner Cold Chain Operations?

Erika Thorson

Refrigerated transport is one of the most critical links in today’s supply chain, but it’s also among the most energy-intensive. For decades, diesel-powered transport refrigeration units (TRUs) have been the standard for keeping cargo at temperature in trailers and box trucks.

Now, as fuel costs climb and emissions standards tighten, the cold chain industry is shifting toward a cleaner, smarter solution: electric transport refrigeration units, known simply as eTRUs.

What Is an eTRU?

An electric transport refrigeration unit (eTRU) allows a refrigerated trailer or truck to maintain temperature by plugging into the local electrical grid instead of running its diesel engine.

When connected to a truck shore power system such as ESL Power Systems’ eTRUconnect®, the TRU draws roughly 20kWof electricity, enough to power its cooling system efficiently while idle at a warehouse, terminal, or cold storage yard.

In short: eTRUs replace fuel burn with electricity, reducing emissions, operating costs, and maintenance, without compromising performance.oom for error. If a shore power connection fails, ships can’t run as planned and valuable cargo could be delayed or put at risk.

Why Electric Standby Matters for Fleets and Facilities

Every hour a diesel TRU idles, it burns close to a gallon of fuel and adds hours of engine wear. Switching to electric standby changes that equation:

  • 50–65% lower running costs compared to diesel
  • 20–30% longer engine life from reduced idle time
  • ROI in 12–18 months 

For distribution centers managing multiple trailers, these efficiencies translate into thousands in annual savings, and a faster path to sustainability compliance.

Check out our eTRU Webinar Series for a deeper look at fleet electrification, compliance planning, and real-world implementation strategies. 

Reducing Emissions and Meeting Compliance Goals

Electrifying TRUs has quickly become a key part of how fleets meet evolving emissions rules.
Agencies such as the California Air Resources Board (CARB) and local air districts (AQMD) are mandating cleaner operations across the supply chain.

Running TRUs on electricity instead of diesel helps facilities align with:

  • CARB’s Zero-Emission TRU Rule:  requiring new zero-emission TRUs by 2031–2035
  • AQMD Rule 2305:  reducing emissions from warehouses over 100,000 sq. ft.
  • Corporate sustainability initiatives linked to greenhouse-gas reduction targets

And there’s a community benefit too: electric standby eliminates noise pollution, improving air quality and working conditions for nearby residents and employees alike.

Sustainability That Pays Back

Electric standby systems aren’t just cleaner and cost efficient, they can generate revenue.

Through the Low Carbon Fuel Standard (LCFS), fleets that replace diesel with electricity earn credits for every kilowatt-hour used, typically worth $0.07–$0.10 per kWh. These credits can be reinvested into additional electrification projects or used to offset operating costs.

Across the U.S. and Canada, utilities also support truck shore power adoption with:

Regional incentives in states like California, Missouri, Texas, and Oregon

Infrastructure rebates covering design and installation

Up to 50% cost coverage on qualified equipment

Safety and Engineering Built for Real-World Use

Cold chain yards are tough environments exposed to weather, heavy traffic, and constant use. That’s why ESL’s eTRUconnect® is engineered for safety, compliance, and durability in the field:

  • UL/cUL Listed and NEC-compliant construction
  • Safety-interlocked connectors that disable power during disconnect
  • Dual drive-off protection that cuts power automatically if a trailer  pulls away.
  • Corrosion-resistant, NEMA 3R enclosures built for harsh conditions

These features protect both operators and equipment, helping facilities prevent downtime, avoid repairs, and maintain continuous operation.

For a deeper look at how eTRU systems operate and what to consider during implementation, check out our guide What You Need to Know About eTRU.

Future-Proofing the Cold Chain

Electrification doesn’t stop with hybrid TRUs. Battery-electric TRUs are the next step, and the infrastructure you install today lays the groundwork for that transition.

Facilities equipped with 240 V or 480 V eTRU systems already have the right platform for tomorrow’s charging systems. By planning ahead, operators can avoid costly retrofits while staying ahead of:

  • Stricter CARB emission mandates
  • Utility capacity upgrades
  • Customer and ESG reporting requirements
  • Future Products and technology that will require additional infrastructure

Forward-thinking facilities that electrify now will be best positioned to meet future standards, and win contracts with sustainability-focused shippers.

Did you know?

A regular eTRU can save about one gallon of diesel every hour when operating on electric standby. That translates to major cost and emissions savings, preventing roughly 20 pounds of CO₂ emissions for every gallon of diesel avoided, with facilities often seeing ROI in about a year.

Powering a Smarter, Cleaner Supply Chain

Adopting eTRU systems is one of the most practical ways fleets can cut emissions, control costs, and meet new regulations, all without disrupting operations.

With over 30 years of electrical engineering experience and more than 300,000 connection points deployed, ESL Power Systems provides proven, safety-certified solutions that help fleets electrify with confidence.

Ready to See What Electrification Could Mean for Your Facility?

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How Ships and Ports Integrate Clean Energy with Shore Power Connections

Erika Thorson

Modern ports are under increasing pressure to reduce emissions, meet regulatory standards, and improve sustainability. A shore power connection, sometimes called cold ironing or onshore power supply, enables docked vessels to plug into the local electrical grid instead of running their diesel engines.

This shift is more than a compliance requirement. It’s the foundation of port electrification. By adopting shore power, ports cut harmful emissions, reduce noise pollution, and deliver cleaner operations for surrounding communities. For vessels, the benefits are just as important, including lower fuel use, reduced maintenance, and easier compliance with evolving standards like CARB’s Shore Power Rule

The Cost of Getting It Wrong

While the advantages of shore power are clear, the risks of a poor implementation can be costly. Choosing the wrong system or underestimating compliance requirements may result in:

  • Delays and rework if systems fail to pass inspection.
  • Operational downtime when equipment isn’t engineered for heavy-duty port conditions.
  • Unexpected costs from non-standard components or proprietary connectors.
  • Regulatory penalties if ports or vessels fall short of emissions rules.

At a busy port, there’s no room for error. If a shore power connection fails, ships can’t run as planned and valuable cargo could be delayed or put at risk.

What to Look for in a Shore Power Solution

A port-ready solution should be engineered for safety, durability, and compliance. When evaluating a shore power connection, consider:

  • Regulatory compliance: Systems should meet CARB, IMO, NEC 555, and IEEE 80005 requirements.
  • Safety features: Look for interlocked connectors and clear field labeling.
  • Durability of design: Corrosion-resistant enclosures and weatherproof construction are essential.

Plan Your Shore Power Project With Confidence

Download our Commercial Shore Power Brochure to see features, compliance details, and planning tips.

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Planning for Growth and Changing Regulations

Shore power isn’t just about meeting today’s rules. It’s about preparing for the future. Emissions standards are getting tougher, and more ports are moving toward zero-emission operations. By planning with customizable, expandable systems, ports can adapt to new vessel requirements, higher power needs, and stricter regulations without starting over.

Ports that plan ahead also gain an advantage. A strong shore power infrastructure makes them more attractive to shipping lines that are focused on meeting sustainability goals.

How ESL Simplifies Shore-to-Ship Integration

At ESL, we design and manufacture shore power connection systems that streamline electrification without compromise. Our solutions are:

  • Custom-engineered for each facility’s requirements.
  • Built for compliance, meeting CARB, IMO, and NEC standards.
  • Safety-focused, with interlocked connectors and built-in test points.
  • Scalable, with expandable configurations that adapt to future vessel needs.
  • Proven in the field, trusted by commercial, military, and cruise facilities across North America.

With more than 30 years of experience and over 300,000 connection points deployed, ESL helps ports, terminals, and engineering firms integrate shore power with confidence.

Power Your Port with Confidence

Don’t risk delays, downtime, or costly compliance failures. Partner with ESL for a shore power connection solution engineered to meet your specs, emissions goals, and growth plans.

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